Solution for PLC Data Acquisition and Remote Monitoring System of High-Pressure Cleaners

Time：2025-11-25 11:35:19

With the rapid development of Industry 4.0 and the arrival of the Internet of Things era, high-pressure cleaners, as one of the important equipment in the intelligent equipment industry, have increasingly expanded and diversified application scenarios. However, at the same time, the traditional management methods of high-pressure cleaners have exposed more and more problems, such as high operation and maintenance costs, cumbersome data recording prone to errors and omissions, etc. These have greatly restricted the development space of enterprises and urgently need to be solved.

Under the traditional manual management mode, operators need to go to the site in person to inspect and record various indicators of high-pressure cleaners one by one. This not only consumes a lot of human and material resources but also is prone to negligence and mistakes. On the other hand, a large amount of data generated during the cleaning process cannot be processed and utilized in a timely and effective manner, resulting in enterprises lacking strong supporting basis for decision-making. Undoubtedly, these problems increase the cost burden of enterprise management and operation and affect their market competitiveness.

In response to this, WideIOT provides a data acquisition and remote monitoring system for high-pressure cleaners. By adopting WideIOT industrial intelligent gateways to connect to PLCs for data acquisition and transmit it to the monitoring and management platform, the system can real-time monitor and record various key parameters and equipment status during the cleaning process, and conduct management and control through remote control, remote maintenance and other means. This not only reduces the operating costs of enterprises but also improves production efficiency and management level.

System Functions
1. Data Acquisition: The gateway can collect PLC data and connect to the cloud platform via 5G/4G and other methods.
2. Real-time Monitoring: It is possible to check the working status and historical data changes of each high-pressure cleaner at any time.
3. Abnormal Alarm: When an abnormal condition is detected, an alarm is triggered immediately, supporting WeChat, SMS, email and other methods.
4. Data Statistics: Comprehensive summary and statistics of the collected information are carried out with visual display.
5. Decision Support: Scientific and reasonable suggestions are provided for the company's strategic planning based on data analysis results.
6. Remote Operation: It realizes PLC remote control and remote maintenance such as program upload and download.