Injection Molding Machine Gateway

Collects data from injection molding machines for real-time monitoring and MES integration.

Hongxun, KEBA, Engel, Sumitomo Support
Injection Pressure, Oil Temperature Acquisition
MES & ERP Integration
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Injection Molding Machine Gateway

WideIOT Injection Molding Machine Gateway is a device designed for data acquisition of injection molding machines. It mainly addresses the issues of data acquisition, remote monitoring, and information management of traditional production equipment such as injection molding machines. The gateway supports private protocols of various injection molding machines and other industrial standard protocols (Hongxun, Keqiang, KEBA, Engel, Sumitomo, Nissei, ...). It enables networking and data acquisition of various injection molding machines, and real-time transmission of data such as injection pressure, oil temperature, mold temperature, and injection speed of injection molding machines to local servers, cloud platforms, MES, ERP, etc., providing strong support for the digital transformation of the manufacturing industry.

Data Acquisition

Enables data collection, protocol parsing, and edge computing for various types of injection molding machines at edge nodes.

Data Upload to Cloud

Realizes remote access, remote management, remote monitoring, and data application for various types of injection molding machines.

Protocol Conversion

Converts various injection molding machine protocols into Modbus TCP, OPC UA, MQTT for interconnection with industrial software and controllers.

Configuration Monitoring

Freely draw configuration screens for visual monitoring of machine operation status on computers and mobile phones.

Injection Molding Machine Gateway System Architecture

Why Choose Our Injection Molding Machine Gateways?

Our gateways are purpose-built to address the unique challenges of injection molding machine data acquisition, enabling digital transformation through real-time monitoring and integration with manufacturing execution systems.

Multi-Controller Support

Supports private protocols of Hongxun, Keqiang, KEBA, Engel, Sumitomo, Nissei and other major injection molding machine controllers, ensuring broad compatibility.

Key Process Parameter Monitoring

Collects critical data including injection pressure, oil temperature, mold temperature, and injection speed in real-time for quality control and process optimization.

Edge Computing

Performs data filtering, alarm calculation, and formula calculation at the edge. Enables local strategy execution for real-time response and reduced cloud data volume.

Industrial-grade Reliability

Designed for 9-35V wide voltage power supply, -20°C~70°C operating temperature, with EMC certification. Hardware/software watchdogs ensure 24/7 operation on the production floor.

Simple 3-Step Injection Molding Machine Integration

Connect your injection molding assets to your digital systems in minutes

1

Connect to Machine Controller

Connect to Hongxun, KEBA, Engel, or other controllers via Ethernet or serial interface using native protocols.

2

Configure Data Points

Select process parameters like injection pressure, temperatures, and cycle times. Define edge computing rules via web interface.

3

Connect to MES or Cloud

Data is forwarded to your MES, ERP, WideIOT Cloud, or database via MQTT, OPC UA, or SQL for real-time monitoring and analysis.

< 20 min
Typical configuration time for standard machine integration

Core Features

Comprehensive capabilities for injection molding machine data acquisition, protocol conversion, edge computing, and remote management.

Device Networking

Supports 5G/4G/WIFI/Ethernet for flexible networking. APN/VPN security, built-in firewall, multi-network backup, and disconnection reconnection for robust factory connectivity.

Machine Data Acquisition

Collects injection pressure, oil temperature, mold temperature, injection speed, and cycle data from Hongxun, KEBA, Engel, Sumitomo, Nissei machines. Supports multiple protocols simultaneously.

Edge Computing

Supports data filtering, alarm/jump triggers, formula calculation, scheduled tasks, and algorithm development. Standardizes machine data for MES and analytics platforms.

Cloud & MES Access

Northbound supports MQTT, HTTP, TCP, OPC UA, Modbus-TCP, SQL. Connects to WideIOT Cloud, MES, ERP, and databases with TLS encryption and breakpoint resume.

Remote Management

Remote configuration, real-time status monitoring, diagnostic maintenance via WideIOT Device Management Platform. Template-based configuration for multiple machines.

Configuration Monitoring

By connecting to WideIOT Industrial Data Cloud Platform, users can freely draw configuration screens for visual monitoring of machine status and process flows on any device.

Protocol Conversion

Converts various injection molding machine protocols to Modbus TCP, Modbus RTU, OPC UA, MQTT. Enables interconnection between different brands and control systems.

Stable & Reliable

Industrial-grade design: 9-35V wide voltage, -20°C~70°C operation, EMC certified. Hardware/software watchdogs ensure fault self-healing for 24/7 unattended operation.

Injection Molding Machine Gateway Product Series

Choose the ideal gateway for your specific injection molding machine monitoring requirements

WG583 Industrial Intelligent Gateway

WG583

4G ,single core, 3 single network port and 2 single serial

View Details Datasheet
WG581 Industrial Intelligent Gateway

WG581

single core, single network port and single serial port

View Details Datasheet
WG593 Industrial Intelligent Gateway

WG593

4G ,single core, 3 single network port and LORA

View Details Datasheet
WG783 Industrial Intelligent Gateway

WG783

A dual-core 4G/5G network with three network ports and two serial ports

View Details Datasheet
WG793 Industrial Intelligent Gateway

WG793

5G/4G,，3 network ports，10serial ports

View Details Datasheet
WG585 Industrial Intelligent Gateway

WG585

A single core, 5 network ports 、 2 serial ports

View Details Datasheet

Supported Injection Molding Machine Systems

Our gateways support the leading injection molding machine controller brands and private protocols

Hongxun
Keqiang
KEBA
Engel
Sumitomo
Nissei
Arburg
KraussMaffei
Demag
Milacron
Wittmann
Toshiba
JSW
Chen Hsong
More...

Resources & Support

Comprehensive resources to help you implement and optimize your Injection Molding Machine Gateway solution

Download Resources

  • Injection Molding Gateway Datasheet
  • Hongxun/KEBA/Engel Protocol Guide
  • Machine Data Integration Manual
  • User Manual
  • API Documentation for MES Integration
View All Resources

Video Tutorials

  • Quick Start: Connect to KEBA Controller
  • Configuring Hongxun Machine Data Acquisition
  • Injection Molding Machine to MQTT Integration
  • Edge Computing for Cycle Time Analysis
  • Creating Machine Dashboards with WideIOT
Browse All Videos

Technical Support

  • 24/7 Global Technical Hotline
  • Email Support
  • Online Chat with Plastics Industry Specialists
  • Remote Assistance
  • On-site Deployment Support (Paid)
Get Support Now

Frequently Asked Questions

Answers to common questions about our Injection Molding Machine Gateway solutions

Our gateways support private protocols of major brands including Hongxun, Keqiang, KEBA, Engel, Sumitomo, Nissei, Arburg, KraussMaffei, and many others. We continuously add new drivers for popular machine controllers.

It collects key parameters including injection pressure, oil temperature, mold temperature, injection speed, screw position, cycle times, alarm/fault information, and production counts from machine controllers.

It supports multiple northbound protocols: MQTT, OPC UA, Modbus TCP, HTTP, and SQL. This allows direct integration with MES, ERP, SCADA, WideIOT Cloud, AWS IoT, Azure IoT, and custom databases.

Yes, it supports data filtering, alarm calculation (e.g., temperature out of range), formula calculation (e.g., cycle efficiency), and scheduled tasks. This enables local responses and reduces data volume sent to the cloud.

Absolutely. It features industrial-grade design with 9-35V wide voltage input, -20°C to 70°C operating temperature, EMC certification, and built-in watchdogs for fault self-recovery, ensuring reliable operation on the injection molding shop floor.

View Complete FAQ Library

Ready to Digitize Your Injection Molding Operations?

Our plastics industry specialists are ready to help you select the perfect gateway for your specific machine monitoring needs.

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