Solution for Data Collection, Monitoring, and Operation & Maintenance System of Coating Machines

Coating machines, as efficient and automated production equipment, have brought significant economic benefits to enterprises.

 However, with the continuous expansion of production scale, the operational data of coating machines has become increasingly abundant, making traditional manual recording and monitoring methods inadequate for meeting the management needs of modern enterprises. Therefore, establishing an efficient, stable, and reliable data collection, monitoring, and operation & maintenance system for coating machines is of great significance for improving enterprise production efficiency, reducing operation & maintenance costs, and ensuring product quality.

In response to this, WideIOT provides a PLC-based data collection monitoring and operation & maintenance management system for coating machines.

 This system achieves data collection and remote monitoring by connecting to the PLC of coating machines through industrial smart gateways, enabling intelligent early warning and remote control of coating machine parameters such as voltage, current, pressure, and temperature. Additionally, it offers intelligent means such as remote maintenance and data analysis to assist enterprises in strictly managing and controlling coating production processes, thereby maintaining a safe and stable production order.

Functional Characteristics

1. Data Collection
   • Collects data from PLCs, sensors, and other devices to monitor the operational status and process data of coating machines in real-time, such as coating speed, roller pressure, temperature, and humidity.
   • Utilizes networks such as 5G/4G/WIFI/Ethernet for real-time communication with cloud platforms or upper computers, enabling real-time data transmission and sharing.
2. Data Monitoring
   • Employs visual interfaces and big data analysis technologies to intuitively display the operational data of coating machines in the form of charts, curves, etc., allowing operators to understand equipment status in real-time and promptly detect abnormalities.
   • Implements real-time monitoring and early warning for coating machines by setting thresholds and alarm functions.
3. Operation & Maintenance Management
   • Achieves fault operation & maintenance and predictive maintenance of equipment by analyzing historical data of coating machines.
   • uates equipment operational status and fault frequency to formulate scientific maintenance plans and spare parts management strategies, reducing operation & maintenance costs and improving equipment service life and operational stability.

System Advantages

1. Real-time Performance: Enables real-time monitoring of coating machine operational status and process parameters, promptly detecting abnormalities to avoid product quality issues and equipment failures.

2. Convenience: Provides remote control and maintenance operations for PLCs, enabling remote start/stop, remote programming and debugging, and remote program uploading and downloading.

3. Intelligence: Utilizes big data analysis and artificial intelligence technologies to achieve intelligent monitoring and operation & maintenance management of coating machines, reducing labor costs and improving production efficiency.

4. Scalability: The system boasts excellent scalability, allowing flexible addition or reduction of connected devices, functional modules, and monitoring platforms based on changes in enterprise production scale.