Remote Operation and Maintenance Solution for Heat Treatment Workshops Based on Industrial Internet of Things

The equipment manufacturing industry is one of the important sectors of the national economy, with heat treatment being a widely utilized foundational process.

 It provides crucial support for the development of industries such as automotive, petrochemical, aerospace, port machinery, shipbuilding, power, electronics, and textiles.

Currently, many heat treatment enterprises have achieved automation transformation; however, there are still numerous deficiencies that need to be addressed:

1. Inability to Precisely Control and Flexibly Adjust Process Parameters: Process stability is poor, and energy consumption efficiency is low.

2. Inadequate Manual Inspections: Manual inspections are not timely, and the harsh production environment poses safety hazards for personnel.

3. Low Equipment and Process Management Levels: Product quality is inconsistent, and there is a lack of optimization and improvement.

In response to these challenges, WideIOT offers an IoT solution based on industrial intelligent gateways, constructing a cloud-edge-end integrated architecture.

 This solution enables real-time data collection from the production site, transmission to cloud servers for edge computing, model loading, quality prediction, remote operation and maintenance, and data analysis. It also creates a visualized display and human-machine interaction interface for the workshop, facilitating remote intelligent operation and maintenance, promoting enterprise production management upgrades, and enhancing operation and maintenance levels to drive digital transformation.

By connecting to controllers and sensors of heat treatment equipment, WideIOT's industrial intelligent gateway provides data acquisition and wireless cloud transmission capabilities, ensuring real-time transmission of multi-dimensional data such as temperature, pressure, and flow.

 This transforms previously unobservable production processes into visualized data monitoring reports, enabling timely identification of abnormal fault information and prompt measures to avoid accidents and economic losses, significantly reducing safety hazards.

Through the system platform, personnel can remotely and in real-time conduct equipment inspections, patrols, and maintenance, gaining insights into equipment operation and maintenance cycles, runtime, and maintenance quality, and taking appropriate actions. This reduces manual workload and costs, ensures precise execution of maintenance tasks, and maintains equipment in a safe, reliable, and stable operating condition, playing a crucial role in ensuring product quality and on-time order delivery.

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