High-Altitude Operation Machinery Data Acquisition and Remote Monitoring System

I. Industry Background

Behind the skyscrapers that dot the urban landscape, countless high-altitude operation machinery work tirelessly.

 They are tasked with installing curtain walls, maintaining facilities, and cleaning at heights, contributing significantly to urban construction. However, due to the vast number and scattered distribution of these machines, effectively managing and monitoring them has become a daunting task. Coupled with the varying skill levels of operators, violations of operating procedures occur frequently, leading to frequent safety accidents that severely impact project timelines.

II. Industry Pain Points

1. Information Asymmetry: There is a lack of data-sharing channels between construction sites and management departments, resulting in unsynchronized equipment operational information and management chaos, which is detrimental to business expansion.

2. Difficulty in Supervision: Traditional manual inspection methods are inefficient and cannot meet the regulatory needs of a large number of devices.

    Additionally, the complex and ever-changing on-site environment increases the workload for regulatory authorities.

3. Slow Emergency Response: Equipment operates independently, and faults often go undetected.

    When discovered, timely maintenance is not always possible, further increasing accident risks and economic losses.

III. Solution

To address these pain points, we have introduced the WideIOT Remote Monitoring and Operation & Maintenance Management System for high-altitude operation machinery, enabling intelligent control over these devices.

 The system utilizes the WideIOT Industrial Smart Gateway to collect data from various sensors and PLCs, providing real-time internet access for cameras. It continuously monitors equipment status and transmits this information to a cloud platform. By integrating advanced technologies such as big data analytics and artificial intelligence, the system achieves risk预警, fault diagnosis, and remote maintenance capabilities, empowering enterprises to effortlessly tackle various challenges.

IV. System Functions

1. Real-time Monitoring: High-definition cameras capture operational footage of machinery and operators, which is then transmitted in real-time to the monitoring center, allowing managers to have a comprehensive view of the site.

2. Data Management: The system records various performance parameters of the equipment, plots operational curves, and centralizes this information on a platform for visual display.

    It also facilitates quick access to electronic equipment archives and maintenance information.

3. Warning Notifications: When abnormal or potentially dangerous conditions arise, the system immediately triggers a warning mechanism, alerting relevant personnel to take appropriate measures and prevent safety incidents.

4. Remote Maintenance: Engineers can remotely program and debug PLCs, as well as upload and download programs, enhancing work efficiency and reducing travel expenses.

5. Predictive and Preventive Maintenance: By analyzing big data and alarm maintenance data, the system formulates predictive and preventive maintenance measures, providing a reference for maintenance and optimizing resource allocation.