Solution for Loader Data Acquisition, Remote Monitoring, Operation, and Maintenance Management System

A loader, also known as a scraper, is a type of earthmoving construction machinery used for shoveling and loading loose materials such as soil, sand, gravel, lime, and coal.

 It is widely employed in construction projects including highways, railways, buildings, hydropower, ports, and mining. By equipping it with different auxiliary work devices, it can also perform tasks such as bulldozing, lifting, and loading other materials like wood.

For equipment manufacturers, traditional operational and maintenance management methods for loaders present numerous challenges, such as difficulties in obtaining real-time equipment operational data, delayed fault diagnosis, and high operational and maintenance costs, which significantly disrupt enterprise production and operations.

 To address these issues, WideIOT offers a solution for loader data acquisition, remote monitoring, operation, and maintenance management system, effectively enhancing the operational efficiency and management level of loaders.

By integrating the WideIOT Industrial Smart Gateway into the loader's PLC (Programmable Logic Controller), real-time data on equipment operational status, location distribution, and process parameters can be collected and uploaded to a monitoring and operation maintenance platform via wireless networks.

 This enables remote monitoring, fault, operation and maintenance management, and data analysis of distributed equipment, assisting enterprises in understanding their equipment assets and formulating scientific and rational decisions.

System Functionalities

1. Data Acquisition: Real-time collection of various operational data from loaders, such as oil pressure, voltage, current, and operating hours, with data uploaded to a remote monitoring platform.

2. Remote Monitoring: Through the remote monitoring platform, real-time viewing of the loader's operational status and process parameters, as well as live video feeds from cameras.

3. Fault Warning: Early detection of potential loader faults by setting alarm thresholds and notification methods, with alerts sent via WeChat, SMS, email, etc.

4. Operation and Maintenance Management: Allocation, management, and querying of operation and maintenance tasks, providing scientific bases for maintenance personnel to enhance efficiency and reduce costs.

5. Remote Maintenance: Utilizing Device Express for remote PLC programming, debugging, and program uploading/downloading, minimizing travel frequency and expenses.

6. Data Analysis: Understanding equipment quantity, distribution, types, and alarm/maintenance information through equipment maps and data dashboards, thereby summarizing experiences and formulating scientific decisions.