IoT Solution for PLC Data Acquisition of Waste Tire Pyrolysis Equipment

In today's society, the rapid increase in automobile ownership has brought about various issues.

 Waste tires, due to their large weight and difficulty in degradation, pose environmental pollution risks if not promptly disposed of. However, they also serve as a common material for resource recovery, being ideal sources for producing fuel oil, carbon black, and steel, among other important raw materials.

Waste tire pyrolysis equipment is an environmentally friendly device that heats tire fragments to high temperatures, causing them to decompose into oil and gas and other raw materials.

 This process is typically automated through PLC control to ensure precise management of high-temperature and high-pressure conditions. In response, WideIOT (formerly Wutong Bolian) provides an IoT solution for PLC data acquisition, enabling remote monitoring and maintenance of waste tire pyrolysis equipment. This solution offers efficient and reliable digital means for equipment manufacturers and users, effectively improving production efficiency and management levels.

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System Features

1. Real-Time Data Acquisition and Transmission: The WideIOT Industrial Smart Gateway connects to PLC devices to acquire various production parameters in real-time and transmits the collected data to a cloud server via wireless communication networks (supporting 5G/4G and other communication methods).

2. Cloud-Based Monitoring and Control Platform: A monitoring platform and data dashboard are established on the cloud server to process and display the collected data, synchronizing it to the data dashboard for real-time monitoring and control management of the production process.

3. Fault Alarming and Rapid Maintenance Operations: The platform enables quick fault alarming and maintenance operations, allowing users to view and locate diagnostic alarm data, remotely control equipment start/stop, and utilize analysis results for predictive maintenance support, providing strong backing for production management.

4. Visualized Data Display: A visual interface is constructed to display production data in the form of charts, curves, etc., enabling managers to gain a more intuitive understanding of production conditions and make informed decisions.

5. Remote Maintenance and PLC Programming: The remote maintenance platform facilitates remote programming debugging and remote program uploading/downloading for PLC devices located in different regions, improving maintenance efficiency and reducing travel and accommodation expenses.