Solution for Remote Monitoring and Early Warning System of PLC Data Acquisition for Laminating Machines via Mobile Terminals

With the rapid development of industrial IoT technology, the application of remote monitoring and early warning for automated equipment PLCs via mobile and computer terminals has become increasingly common.

 On one hand, equipment manufacturers can centrally manage multiple devices, promptly identify equipment failures, and conduct maintenance. On the other hand, customers can also view the operational status and production information of the equipment at any time, enabling timely management and control. This effectively enhances the collaborative efficiency and resource utilization efficiency of the industrial chain, achieving a win-win situation.

Laminating machines are widely used in the packaging industry for product processing.

 By applying a film to materials, they can significantly improve the waterproofness, corrosion resistance, and dust resistance of the materials. Laminating machines controlled by PLCs can achieve fully automated production, and their operational status is crucial for production safety. In response, WideIOT (formerly Wutong Bolian) provides a PLC data acquisition solution based on edge computing gateways, enabling remote monitoring and timely early warning via mobile and computer terminals.

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System Functions

1. Data Collection: Collect data on pressure, temperature, liquid level, voltage, current, etc., from laminating machines and transmit it to local HMIs or cloud platforms via 5G/4G/WIFI/Ethernet.

2. Data Standardization and Edge Computing: Support various edge computing functions such as intelligent data collection, data filtering, alarm calculation, jump triggering, formula calculation, and grouping strategies.

3. Production Monitoring and Automated Alarms: Monitor production progress, operational parameters, working hours, and on-site environment, and implement automated alarms notified through WeChat, SMS, email, etc.

4. Remote PLC Programming and Control: Utilize device maintenance express lines to achieve remote PLC programming, debugging, and program uploading/downloading operations, as well as remote PLC control.

5. Centralized Data Management and Visualization: Consolidate various data into data dashboards, MES systems, and SCADA software for SCADA monitoring, data analysis, and production management functions, facilitating scientific and timely decision-making.