Device Networking and Data Acquisition Empower the Creation of Visualized Production Management Systems

In the wave of digitalization, the landscape of industrial production is undergoing profound changes.

 Constructing a visualized production management system with the aid of device networking and data acquisition technology not only provides a reliable means for enhancing efficiency but also illuminates the path to the future of intelligent manufacturing.

In traditional factories, there is a lack of visibility into equipment management and稼动率 (utilization rate), while on-site production execution status remains uncontrollable, leading to significant cost losses from defective products.

 Delays in addressing equipment abnormalities,滞后协助 (delayed assistance from maintenance providers), and idle equipment operation frequently result in order delays. To promptly identify issues and take measures to avoid accidents and losses, WideIOT (formerly known as Wutongbolian) offers a solution that integrates device networking and data acquisition into a visualized production management system.

WideIOT's industrial intelligent gateway supports the collection of data from PLCs, instrumentation, sensors, CNC machine tools, industrial robots, and other devices.

 This data is then transmitted via 5G/4G/WIFI/Ethernet to cloud platforms or upper computers, transforming production data into visualized charts, dashboards, and other forms. This helps managers gain a more intuitive understanding of production status, promptly identify issues, and make decisions. Through data integration and analysis at the IT and OT levels, real-time monitoring of equipment operation status, production efficiency, utilization rates, and other information is achieved, enabling optimization.

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System Functionalities

1. Real-Time Data Monitoring: Real-time collection of production process data, such as output, quality, equipment operation status, and energy consumption, displayed on a visualized interface.

2. Production Progress Tracking: Through visualized charts, managers can stay informed about production line progress, including order completion status, production cycles, and bottleneck analysis.

3. Performance Analysis: The system analyzes production data, displaying performance indicators such as production efficiency, equipment utilization, and product quality, and provides improvement recommendations.

4. Quality Control: Visualized charts enable managers to monitor product quality data, promptly identify quality issues, and take measures.

5. Equipment Maintenance: The system monitors equipment maintenance plans and predicts maintenance needs, reducing equipment failure rates and extending equipment lifespan.

6. Alarm and Event Management: The system automatically detects abnormal situations and promptly issues alarms (via WeChat, SMS, email, etc.) to facilitate appropriate responses.

7. Reporting and Decision Support: The system automatically generates various production reports and provides data analysis results to assist managers in making more accurate decisions.

8. Expansion and Integration: Visualized production management systems can typically be integrated with other enterprise information systems (such as ERP, MES, etc.) to achieve data sharing and business collaboration.