Automatic Grinding Machine Data Acquisition and Remote Monitoring System Solution

As market demands evolve and technology advances, the traditional management model reliant on manual supervision gradually reveals its limitations.

 Issues such as low production efficiency, unstable quality, and high costs act as invisible shackles, hindering the progress of enterprises.

Against this backdrop, automation and intelligence have become crucial needs of the new era.

 The automatic grinding machine is one such piece of equipment, equipped with an intelligent CNC system capable of precisely controlling the grinding process, enhancing processing efficiency and accuracy to achieve flat, smooth, or specific surface roughness requirements.

In response, WideIOT offers a data acquisition and remote monitoring system solution for automatic grinding machines.

 By connecting to the equipment controller of the automatic grinding machine via an industrial smart gateway, the system performs data acquisition and real-time transmission. Managers can view the equipment's operational status and process parameters anytime and anywhere, promptly detecting abnormal faults and taking timely management control measures to ensure the safety and stability of production order, preventing disruptions to order delivery.

System Functions

1. Data Acquisition:
   • Real-time collection of key parameters from the grinding machine, such as spindle speed, feed rate, grinding force, and temperature.
   • Recording of equipment operational status, including startup time, processing time, and downtime.
   • Collection of production data, such as the number of parts processed, pass rate, and rejection rate.
2. Remote Monitoring:
   • Real-time display of the grinding machine's operational status and key parameters, providing a graphical interface for easy comprehension.
   • Remote viewing of the equipment's processing progress and production schedule, along with remote control capabilities.
   • Remote adjustment of equipment parameter settings, enabling remote programming debugging and remote uploading/downloading of programs.
3. Alarm and Anomaly Handling:
   • Automatic detection of equipment anomalies, such as overload, overheating, and excessive vibration.
   • Upon detection of an anomaly, the system automatically sends alarm information to relevant personnel via WeChat, SMS, email, etc.
   • Provision of fault diagnosis and remote troubleshooting guidance to facilitate the swift restoration of equipment to normal operation.
4. Data Analysis and Report Generation:
   • Analysis of collected data to generate various statistical reports, such as daily, monthly, and annual production reports.
   • Analysis of equipment operational efficiency and performance to identify optimization opportunities.
   • Prediction of equipment maintenance needs to enable predictive maintenance, ensuring uninterrupted production.