Vibration Monitoring and Equipment Fault Early Warning Operation & Maintenance IoT System Solution

For industrial equipment, vibration generated during operation is a normal phenomenon, mostly related to mechanical motion, reflecting the operational state of the equipment.

 A well-designed and healthy mechanical device typically exhibits low and stable vibration intensity. However, subtle changes such as internal component wear, misalignment, loosening, or poor sealing can cause significant variations in vibration data. Therefore, monitoring vibration is often a crucial means of detecting equipment faults and an important basis for determining maintenance needs.

In traditional industrial equipment operation and maintenance practices of the past, manual inspections were commonly employed, where experienced maintenance personnel would judge equipment conditions with the aid of tools like stethoscopes and pressure gauges through tactile and auditory assessments.

 With the mature application of sensing technology, vibration monitoring has been liberated from manual operations, and fault monitoring has expanded to include multiple data sets such as temperature and pressure, significantly enhancing the efficiency and responsiveness of equipment fault monitoring.

In this context, WideIOT provides data acquisition gateways that can interface with vibration sensors, temperature sensors, pressure gauges, PLCs, and other devices.

 These gateways enable real-time data collection, facilitating remote real-time monitoring and intelligent early warning of equipment vibration, temperature, and pressure data. They provide reliable data support for fault diagnosis and offer an online management platform for operation and maintenance tasks, enabling the viewing, tracking, and management of maintenance work orders, effectively strengthening equipment fault operation and maintenance capabilities and safeguarding production safety.

Functional Benefits

1. Data Acquisition: The gateway can interface with vibration sensors, temperature sensors, pressure gauges, PLCs, and other devices for data collection and connect to host computers and cloud platforms via 5G/4G/WIFI/Ethernet.

2. Fault Monitoring: Real-time monitoring and timely early warning of vibration, temperature, and pressure data are achieved, with automatic notifications via WeChat, SMS, or email when safety thresholds are exceeded.

3. Operation & Maintenance Management: Automatic generation of maintenance work orders upon fault detection, allowing for prompt understanding of fault information and timely measures.

    Information such as responsible personnel, handling time, and operation logs can be viewed at any time, forming a standardized operation and maintenance process.

4. Data Analysis: Enables data sharing of faulty equipment and data, providing guidance for uating equipment performance, replacement needs, maintenance improvements, and facilitating the formulation of scientific and rational decisions.