Solution for PLC Data Acquisition and Remote Monitoring System of Winding

In the textile industry, winding machines have always been a crucial component of the production line.

 With the advent of the Industry 4.0 era, intelligence and automation have become irreversible trends, significantly enhancing production speed and efficiency. Consequently, the management mode of automated equipment must also keep pace with the times.

Traditionally, the management of winding machines relied on manual monitoring and intervention, which not only consumed substantial human resources but also led to unstable product quality due to human errors.

 Moreover, equipment manufacturers were unable to provide remote support, leaving faults undetected and resulting in incalculable losses from downtime and production halts. As market competition intensifies, manufacturers urgently need to improve production efficiency and reduce defect rates to lower costs.

In response, WideIOT offers a solution for a remote monitoring system based on PLC data acquisition for winding machines.

 This system accesses the PLC in real-time through an installed industrial intelligent gateway to collect data and standardizes it using edge algorithms. Subsequently, the data is wirelessly transmitted to a remote monitoring platform, enabling comprehensive monitoring of the winding process, fault warning, remote maintenance, and data analysis. This provides an efficient and reliable means of management.

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System Functions

1. Automatic Data Acquisition: Real-time collection of operational status data at every moment, including speed, length, voltage, current, etc.

2. Remote Monitoring Platform: Enables remote access via mobile phones and computers to understand the working conditions of all equipment.

3. Abnormality Early Warning Mechanism: Real-time identification of equipment abnormalities and notification via WeChat, SMS, email, etc., to avoid downtime losses.

4. Data Report Generation: Automatically generates detailed production data reports, eliminating tedious manual statistics and reducing workload.

5. Data Analysis and Decision-Making: Utilizes big data analysis to provide a scientific basis for assisting management in making wiser decisions.

6. Remote Maintenance Support: Enables remote PLC programming, debugging, and program uploading/downloading operations.