Automatic Extraction Tank PLC Data Acquisition IoT System Solution

Industry Background

With the acceleration of industrialization and the urgent demand for improved production efficiency and safety, traditional labor-intensive production lines are gradually transforming into automated and intelligent modern factories.

 However, in these complex processes, the extraction step, as the core of extracting raw material essences, is of paramount importance. Amidst the industrial wave of IoT, big data, and cloud computing, the emergence of remote monitoring systems for extraction tanks comes at an opportune time, providing factories with a smarter and more efficient management model.

Industry Pain Points

1. Inadequate Accuracy: Manual monitoring leads to limited data precision and inevitable errors.
2. Delayed Response: Handling of faults often misses the optimal timing due to information transmission delays.
3. Resource Wastage: Over-reliance on manual supervision results in high costs and inefficient allocation of human resources.
4. Safety Hazards: Human errors or negligence may lead to severe consequences, which are unavoidable.

System Solution

In response to these challenges, WideIOT offers a solution for remote monitoring of extraction tanks through PLC data acquisition.

 By deploying WideIOT industrial smart gateways to connect with controller PLCs, real-time data is collected and transmitted to cloud platforms or local upper computers using networks such as 5G/4G/WIFI/Ethernet. This enables real-time tracking of key indicators during the extraction process and immediate responses. Additionally, rapid alerts in case of abnormalities, along with remote control and maintenance capabilities, ensure production safety and product quality, offering advantages such as efficiency, intelligence, and reliability.

System Functions

1. Real-time Monitoring: Multi-parameter online detection ensures precise and reliable data, including flow rate, temperature, duration, turbidity, etc.

2. Abnormality Early Warning: Monitoring of abnormal data and automatic alerts via WeChat, SMS, email, etc.

3. Remote Adjustment: Remote adjustment of operating parameters based on preset standard values to optimize yield, as well as emergency control capabilities.

4. Visual Interface: A clear and intuitive user interface displays all operating statuses and process parameters, providing decision-makers with a comprehensive overview.

5. Data Analysis: Comprehensive and easily queryable historical records facilitate later-stage data analysis and quality control.

6. Remote Maintenance: Engineers can remotely program and debug PLCs, as well as upload and download programs, from remote locations.