IOT News

Mixing is a common processing technique in industrial production and is widely used in many industries such as chemical, pharmaceutical, and food processing. The on-site working environments in these mixing processes are often harsh, and manual feeding operations are cumbersome and labor-intensive. In addition, practical production requires the mixing system to have stable control, high mixing accuracy, and high work efficiency—goals that are difficult to achieve with manual operation or semi-automated control.

As a result, material mixer systems based on PLC and HMI have become essential in many enterprises. They enable automatic material feeding and mixing, thereby improving production efficiency and equipment management. To this end, WideIOT industrial smart gateways enable two-way communication between PLCs and HMI configuration software, providing enterprises with features such as remote equipment monitoring, fault alarms, remote control, and remote maintenance. These capabilities enhance equipment management efficiency and help achieve cost reduction and productivity improvement.

System Functions

Mixing HMI Monitoring: Data such as material metering, liquid level, feeding, mixing, motor frequency, and start/stop status can be synchronized with touchscreen HMIs and cloud platforms, allowing real-time viewing of HMI screens and data changes to facilitate equipment and production management.

Equipment Fault Alarms: By setting data thresholds, the gateway triggers rapid alarms when abnormal data is detected. Alerts are sent to management personnel via WeChat, SMS, email, and other methods, enabling timely response to prevent further errors and losses.

Remote Equipment Control: Through cloud platforms on mobile and computer terminals, users can remotely control equipment start/stop, pump and valve switching, scheduled on/off, and more. The interface is clean and intuitive, making it easy to operate.

Remote Equipment Maintenance: Engineers in different locations can remotely upload/download programs and perform remote programming and debugging on PLCs via the device maintenance tunnel—without the need for travel. This saves time and improves efficiency.

Data-Driven Decision Analysis: Collected data on equipment operating time, production efficiency, overall equipment effectiveness (OEE), energy consumption, and more can provide decision-making recommendations for optimizing production processes and workflows, helping managers make more scientific and informed decisions.