IOT News

Remote Monitoring and Maintenance Management System for Carpet Washing Machines

Published: 2026-06-17 10:47:14

In the mineral processing workflow of mining operations, the carpet washing machine is a critical piece of equipment that utilizes gravity separation through an inclined film flow to recover valuable minerals based on differences in specific gravity. It is widely used for the recovery of precious metals such as gold, tungsten, and tin. However, traditional equipment management relies heavily on manual onsite supervision and handwritten meter readings, which suffer from issues such as delayed response, data silos, and difficulty in fault tracing. These shortcomings make it challenging to meet the demands of modern production for intelligent and refined management. Therefore, establishing an efficient remote monitoring and maintenance management system has become essential for improving equipment utilization and reducing operational costs.

 

To address these challenges, WideIOT offers a remote monitoring and maintenance management system solution for mining carpet washing machines, helping mineral processing plants transition from experiencebased onsite supervision to digitally controlled smart operations. By deploying industrial smart gateways that connect to the PLC control systems of carpet washing machines, the system collects realtime data on equipment operating status, process parameters, and fault codes. This data is then transmitted to a remote monitoring and maintenance platform via 5G/4G/WiFi networks, enabling remote monitoring, alerting, management, control, and data analysis capabilities for the carpet washing machines.

Key Features

Realtime collection of carpet washing machine operating parameters (feed density, stroke frequency, motor current, bearing temperature, etc.), displayed in an intuitive dashboard with charts and trend curves on PC and mobile screens, supporting centralized monitoring across multiple workshops and mining areas.

 

Flexible alarm threshold settings with automatic multilevel push notifications via WeChat, SMS, and email when anomalies are detected, including fault alert details for rapid response. The system also provides statistics on equipment fault distribution and alarm history.

 

Authorized managers can remotely modify PLC parameters and start/stop equipment, as well as perform remote programming, debugging, and program upload/download operations—eliminating the need for onsite travel, improving efficiency, and reducing onsite safety risks.

 

Historical operational data is stored in a database, supporting multidimensional query and analysis. Combined with correlation analysis between parameters such as feed density, frequency, and recovery rates, the system helps optimize processes and improve precious metal recovery efficiency.

 

Centralized management of equipment information, spare parts inventory, maintenance and service records, with automated maintenance task reminders. This forms a closedloop maintenance system that reduces unplanned downtime and enables full lifecycle maintenance management for equipment.

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