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IoT Solution for Wire Stripping Machine Data Collection

Published: 2026-11-04 11:05:55
A wire stripping machine is a machine that strips the plastic insulation covering wires and cables from the metal core. It usually has multiple stripping apertures to accommodate different cables, such as short thin-wire types, large-square types, ribbon cable types, and sheathed cable types.

In the wire and cable manufacturing industry, wire stripping machines are usually used together with wire feeding machines, wire cutting machines, and other equipment. As enterprises' digital and information-based construction becomes increasingly complete, there is a growing need to achieve data collection and real-time communication for wire stripping machines, so as to better grasp equipment operating status and production information, realize comprehensive monitoring and online management, and ensure safe and reliable production operations.

Solution

By connecting wire stripping machines to industrial intelligent gateways, protocol parsing and data collection can be carried out, collecting equipment operating parameters in real time and enabling network access via 5G/4G/WiFi/Ethernet and other methods, and interfacing in a specified format with cloud platforms or MES systems on host computers, thereby achieving online monitoring and real-time management of multiple devices, promptly identifying anomalies and taking measures to ensure safe and stable production order.

Implemented Functions

Build a stable and reliable data collection and communication network to achieve equipment networking and data collection, featuring functions such as breakpoint resume, multi-network redundancy, network reconnection, and industrial-grade protection.

Collect data such as the quantity of each bundle, current bundle count, wire head, wire length, wire tail, knife value, knife retraction, and alarms, and upload them in real time to the MES platform for visual display.

Display the real-time operating status of each device on the platform, such as running, standby, fault, and offline, and provide access to information such as equipment operating voltage, current, output, and elapsed time.

Automatically issue alarms when alarm data is detected, with alarm notifications via WeChat, SMS, email, and the platform, enabling rapid localization, diagnosis, and countermeasures.
Next: IoT System Solution for Remote Monitoring of Metal Heating Furnaces

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