IOT News

Industrial boilers are traditionally characterized by high pollution, high energy consumption, and high water usage, which often result in substantial energy costs and have a significant impact on resource utilization and environmental pollution. In response, the government has been actively promoting energy-saving and environmentally friendly industries, with a focus on high efficiency, advanced environmental protection, and comprehensive resource utilization. Energy-efficient industrial boilers represent a new generation of equipment in this sector.

Energy-efficient industrial boilers offer advantages such as high thermal conversion efficiency, reduced coal demand, and versatile functionality—effectively lowering energy costs and environmental impact. Like conventional boilers, they are equipped with highly automated PLC control systems that enable automatic process control. To further enhance intelligent energy management and optimization for these boilers, WideIOT provides a PLC data acquisition and remote monitoring solution based on industrial IoT gateways, addressing the following key areas:
1. Energy Data Collection
The gateway can connect to PLCs, water and electricity meters, sensors, and other devices to collect real-time data on electricity consumption, water usage, temperature, humidity, flow rate, pressure, and equipment on/off status. This enables comprehensive energy and equipment monitoring, with data presented in reports and trend charts.

2. Energy Alarm Notification
The gateway automates energy data collection and triggers alarms automatically when abnormal or out-of-limit values are detected. Notifications are sent via WeChat, SMS, email, or other channels, allowing managers to promptly identify faulty equipment and take timely control actions.

3. Remote Control and Maintenance
By analyzing data such as temperature, pressure, and water level, the system supports fault diagnosis and maintenance needs assessment. Remote start/stop and operating mode adjustments can be performed on boilers, fans, and motors. In addition, remote PLC programming, debugging, and remote program upload/download are also supported.

4. Energy Optimization Management
Leveraging big data analytics and intelligent algorithms, the system can build boiler energy consumption models to assess energy usage patterns, consumption structures, abnormal energy events, and pollution source data. These insights drive decision-making upgrades, helping to reduce energy consumption and environmental pollution.

5. Expanded Energy Applications
The gateway can also integrate with energy storage systems, wastewater treatment systems, and other facilities to enable real-time data sharing and intelligent alerts. This helps reduce overall energy consumption, balance energy supply sources, improve environmental performance, and further lower energy costs.