Solution for Remote Monitoring System of Cement Industry Data Acquisition

Cement equipment such as pulping machines, mixers, grout pumps, and storage tanks are widely used in engineering projects including highways, railways, airports, water conservancy, and construction. The quality of cement grouting construction directly relates to the overall quality of the engineering project. To achieve on-site monitoring and remote supervision of cement operations, ensuring safe and efficient production, WideIOT provides a highly reliable solution.

This solution connects PLCs and sensors to WideIOT's IoT gateways, enabling networked management of cement equipment such as pulping machines, mixers, grout pumps, and storage tanks. It facilitates the collection and processing of data such as grouting time, pressure, and flow rate, which can be displayed on-site touchscreens for human-machine interaction and also allows for remote monitoring and management control via mobile phones and computers. This constructs an information-based management mechanism for cement operations, achieving the management objectives of pre-control, in-process monitoring, and post-event analysis.

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System Functionalities

1. Real-time Monitoring: Through touchscreens or cloud platforms, managers can monitor the operational status and working parameters of various grout pumps in real-time and quickly query data reports.

2. Abnormal Alerts: Automated alerts (via WeChat, SMS, email, etc.) are triggered based on intelligent alarm rules to promptly identify and address potential issues, ensuring personnel and construction safety.

3. Equipment Management: Leveraging cloud platforms, remote management of various grout pumps is enabled, allowing for the viewing of equipment information, types, quantities, statuses, and alerts, as well as editing and modification operations.

4. Project Management: Facilitates the management and operation of various engineering projects, enabling the viewing of project names, associated clients, operational times, and other information, with options for editing and modification as needed.

5. Data Analysis: By conducting in-depth analysis of the collected data, such as operational efficiency, failure rates, and energy consumption levels, the operational parameters of grout pumps can be optimized to enhance construction efficiency and quality.