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Printing Machinery and Equipment

Comprehensive Monitoring and Management of Equipment, Improve Service Quality

Real-time Equipment Monitoring and Management

Remote Equipment Diagnosis and Maintenance

Remote Equipment Operation and Control

Intelligent After-sales Operation and Maintenance Management

Predictive Equipment Maintenance

Equipment Data Analysis and Application

Demand Context

In recent years, with the rapid development of the printing industry, printing machinery and equipment have become indispensable tools in modern printing processing. Modern printing machinery is further developing towards the directions of remote automation, linkage and serialization. With the intensifying market competition and the growing prominence of environmental issues, printing enterprises are paying increasing attention to the monitoring and maintenance of equipment. If printing machinery and equipment break down and fail to operate normally, it will not only affect production tasks but also bring severe economic losses. However, the monitoring and maintenance of printing machinery and equipment is a very challenging task. The complexity and diversity of equipment, as well as the intensive production environment, will all increase the difficulty of monitoring and maintenance.

Solutions

WideIOT uses its WG series industrial intelligent gateways as the link between equipment and monitoring systems, enabling remote monitoring and maintenance of printing machinery data and delivering intelligent operation and maintenance solutions for printing enterprises. Boasting rich interfaces and communication protocols to match printing equipment’s complexity and diversity, these gateways connect to core controllers (e.g., PLCs) to collect real-time operational data like status, temperature, pressure and vibration. Via 5G, 4G, WIFI or wired Ethernet, data is uploaded to a cloud platform, building a remote monitoring system that enhances equipment management, enables full, timely and accurate operational oversight, and integrates production status with processes. Configurable early warning thresholds support fault pre-alerts and diagnosis, with instant notifications for anomalies. Technicians can perform remote troubleshooting and maintenance via a dedicated fast channel, boosting O&M efficiency and cutting related costs significantly.

Schema Topology

Programme Benefits

Real-time Equipment Monitoring and Management

Collect equipment data in real time, monitor equipment operating status, and analyze data through the cloud platform to realize remote equipment monitoring and management, improving production efficiency.

Remote Equipment Diagnosis and Maintenance

Automatic fault alarms enable timely detection of equipment issues and corresponding maintenance measures to avoid accidents, ensure stable equipment operation, and reduce maintenance costs.

Remote Equipment Operation and Control

Supports remote operation of printing equipment, such as adjusting printing parameters and starting/stopping equipment, improving production flexibility and response speed.

Intelligent After-sales Operation and Maintenance Management

Realize automated management of operation and maintenance work orders, including creation, assignment, and tracking. Achieve visualized after-sales management to improve service quality, enhance operation and maintenance efficiency, and reduce operation and maintenance costs.

Predictive Equipment Maintenance

Establish models through analysis of equipment operation data and maintenance data to formulate more reasonable and predictive maintenance plans, extending equipment service life.

Equipment Data Analysis and Application

Integrate and analyze data from multiple dimensions, conduct data mining, analysis, and big data visualization to provide data support for enterprise decision-making.

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