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Packaging Machinery

Real-time Monitoring of Equipment Status, Ensure Stable Operation of Equipment

Data Collection and Monitoring

Intelligent Equipment Management

Remote Equipment Control

Intelligent Fault Alarm

Remote Equipment Maintenance

Data Report Analysis

Demand Context

In modern industrial production, automation systems directly impact a company's production efficiency and profit margins. Packaging machinery serves as a crucial component within these systems, replacing traditional manual labor to reduce costs and enhance efficiency, thereby contributing to the creation of intelligent, automated factories. To ensure the stable and reliable operation of packaging machinery, minimize production downtime caused by equipment failures, and simultaneously reduce increasingly high equipment management and maintenance costs, establishing an efficient, real-time data acquisition and remote monitoring system is essential.

Solutions

The WideIOT Industrial Smart Gateway features a comprehensive suite of communication protocols and interfaces. By connecting to the PLC controllers of packaging machinery, it enables real-time collection of operational parameters such as equipment status, temperature, pressure, and vibration. Data is transmitted to the cloud platform via 5G, 4G, Wi-Fi, or Ethernet, facilitating remote monitoring, configuration monitoring, equipment management, fault alerts, remote control, remote maintenance, and data analysis. This provides comprehensive oversight of equipment operation, helping enterprises enhance packaging machinery maintenance and management, ensure safe and stable production, and boost productivity. When equipment malfunctions occur, managers receive immediate notifications. Engineers can perform remote fault diagnosis and maintenance through WideIOT's Equipment Maintenance Express, minimizing downtime while effectively improving maintenance efficiency and reducing operational costs.

Schema Topology

Programme Benefits

Data Collection and Monitoring

WideIOT industrial gateway collects data from packaging machinery and equipment. Users can check the real-time operation status and process parameters of the equipment, such as temperature, pressure, current, energy consumption and other data, on mobile phones and computers at any time.

Intelligent Equipment Management

Through the platform, remote management of equipment and gateways connected to the system can be realized. Users can view the quantity, status and specific parameters, and quickly query equipment fault records and maintenance records.

Remote Equipment Control

The gateway supports two-way communication with PLC, enabling the platform to reverse control the PLC. It can remotely control equipment start/stop or scheduled on/off commands, improving operation and maintenance efficiency.

Intelligent Fault Alarm

By setting alarm thresholds and notification methods, automatic alarms are sent to managers at all levels when data is abnormal. It supports notification methods such as WeChat, SMS and email, facilitating managers to take quick response measures.

Remote Equipment Maintenance

Through the equipment maintenance express line, engineers can perform remote debugging and maintenance operations on equipment to solve faults quickly and efficiently. They can also analyze and count maintenance records, establish maintenance models, and realize predictive maintenance.

Data Report Analysis

By analyzing equipment operation efficiency, process parameters and energy consumption data, it can help improve production processes, achieve energy conservation and consumption reduction, and enhance product R&D capabilities.