Solution for PLC Data Acquisition and Remote Monitoring System of Feed Pellet Cooling and Drying Machine

With the continuous advancement of modern industrial technology, feed pelletizers have found increasingly widespread applications in agricultural and animal husbandry production.

 As an indispensable device in the feed processing process, the cooling and drying machine plays a crucial role in ensuring feed quality and enhancing production efficiency. However, during actual production, issues such as complex equipment operation and difficult data acquisition often hinder effective guarantees of production efficiency and quality, thereby impacting enterprise operational benefits and increasing production risks.

Based on a PLC data acquisition and remote monitoring system, WideIOT provides an efficient and reliable industrial IoT solution.

 By connecting the PLC of the feed pellet cooling and drying machine to the WideIOT industrial smart gateway, real-time acquisition of equipment operational parameters and data communication can be achieved. The data is then transmitted to a cloud platform or local upper computer via 5G/4G/WIFI/Ethernet, enabling better monitoring of the production process and the implementation of timely and effective control measures.

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System Functions

1. Data Acquisition: The gateway connects to the PLC of the feed pellet cooling and drying machine, enabling real-time collection of equipment operational data (such as operational status, voltage, current, temperature, and humidity) and transmitting this data to the monitoring system.

2. Fault Warning: Customizable fault warning rules can be set to promptly notify relevant personnel when equipment abnormalities occur, minimizing production losses. Notifications can be received via WeChat, SMS, or email.

3. Remote Monitoring: Using a smartphone or computer, personnel can monitor the location, operational status, and working parameters of the feed pellet cooling and drying machine in real-time and adjust equipment operational parameters as needed.

4. Remote Maintenance: Equipped with a device maintenance express line, remote programming, debugging, and program uploading and downloading of the PLC can be performed, enhancing maintenance efficiency and reducing travel costs.

5. Data Analysis and Optimization: Through visual display and intelligent analysis of the collected data, bottlenecks and issues in the production process can be identified, enabling optimization of equipment operational parameters and improvement of production efficiency and feed quality.

By implementing real-time monitoring, data analysis, and optimization, we can better respond to unexpected situations during the production process, achieving efficient management and quality control of the pelletizing system, and providing reliable support for the development of agricultural and animal husbandry production.