Grouting Machine PLC Data Acquisition IoT Solution

In today's rapid development of IoT technology, the intelligent and automated transformation of grouting machines, as essential equipment in construction, has become particularly crucial.

 By introducing PLC data acquisition technology into the grouting machine management system, it enables data collection and real-time monitoring of the equipment's operational status, providing robust support for subsequent data analysis and optimized management.

Through integrating the WideIOT industrial smart gateway into the grouting machine's PLC, data acquisition and wireless communication (5G/4G) are achieved.

 This setup allows for real-time uploading of the grouting machine's operational status, working parameters, and location distribution to a cloud platform, enabling remote monitoring and visual analysis of the data. This not only enhances construction efficiency but also effectively reduces human intervention, elevating the quality of construction projects.

System Functionalities

1. Real-time Monitoring: Via the IoT platform, real-time monitoring of the grouting machine's location distribution, operational status, and working parameters is possible.

    Automated alerts (via WeChat, SMS, email, etc.) are triggered based on intelligent alarm rules, facilitating the prompt identification and resolution of potential issues, ensuring personnel and construction safety.

2. Data Analysis: In-depth analysis of the collected data, such as operational efficiency, failure rates, and energy consumption levels, allows for the optimization of the grouting machine's operational parameters, enhancing construction efficiency and quality.

    It also provides reliable data support for after-sales maintenance and product R&D departments, guiding their work more effectively.

3. Remote Management: Leveraging the cloud platform, remote control and management of the grouting machine are enabled, including PLC remote switch control, PLC remote programming and debugging, and PLC remote program uploading and downloading.

    Prompt management in case of failures helps improve work efficiency and reduces the workload of on-site personnel.

4. Data Dashboard: The ability to freely construct a data dashboard allows for the real-time display of equipment asset distribution, operational, and maintenance information through a combination of maps, charts, and other visual elements.

    This facilitates rapid issue localization and is useful for external presentations or reporting to superiors.

5. Operation and Maintenance Management: Automated generation of operation and maintenance work orders in case of equipment failures allows managers to view processing times, responsible personnel, and work logs at any time. Timely adjustments can be made in case of abnormalities, and customer feedback can be queried to optimize after-sales services.