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Grain and Oil Processing Machinery

Improve Equipment Management Efficiency and Reduce O&M Costs

Data Collection

Remote Monitoring

Abnormal Alarm

Operation and Maintenance Management

Remote Maintenance

Data Analysis

Demand Context

In the grain and oil processing industry, equipment is distributed nationwide in large quantities and diverse types. When malfunctions occur, they often go undetected until customers notice abnormalities or even shutdowns, only then notifying equipment manufacturers. This results in severe delays in after-sales maintenance and operations. Troubleshooting relies on dispatching engineers to perform on-site maintenance, which involves heavy travel workloads and high costs. When multiple equipment failures trigger alerts, it easily strains human resources, forcing engineers to endure frequent, grueling business trips.

Solutions

WideIOT provides a smart operation and maintenance system solution for remote monitoring of grain processing equipment based on industrial smart gateways. By connecting the PLC controllers of destoners, rice hullers, polishers, and dryers to WideIOT's industrial smart gateways, the gateways collect equipment data and transmit it via 5G/4G networks to the equipment operation and maintenance management platform. This enables monitoring and management of equipment location distribution, quantity and type, operational status, alarm events, and maintenance work orders. By comprehensively applying big data analytics, it drives enterprise operational decision-making and service upgrades, effectively strengthens aftermarket development, and enhances market competitiveness.

Schema Topology

Programme Benefits

Data Collection

Collect PLC data of grain and oil machinery and equipment through gateways. The gateway is compatible with multiple PLC protocols and supports connection to cloud platforms or upper computers via 5G/4G/WIFI/Ethernet and other methods.

Remote Monitoring

Through mobile phones, computers or enterprise large screens, you can monitor information such as the location, model, status and parameters of each device. You can also quickly query data such as the associated customer, purchase time and fault frequency for configuration and operation.

Abnormal Alarm

By setting intelligent alarm rules, notifications will be sent when abnormal data is collected. Managers will be informed via WeChat, SMS, email and other methods to facilitate quick location, diagnosis and reasonable control.

Operation and Maintenance Management

Realize the creation, editing, management, assignment, review and other operations of electronic O&M work orders. Query work order logs, processing time, maintenance progress, etc. anytime and anywhere, forming a closed-loop information-based working mechanism covering the entire process.

Remote Maintenance

With the help of WideIOT Equipment Maintenance Channel, engineers can perform remote programming, debugging and remote program upload/download operations on off-site PLCs. Program maintenance can be carried out without business trips, achieving greater cost reduction and efficiency improvement.

Data Analysis

Through information such as fault frequency and maintenance logs of different equipment, equipment manufacturers can identify equipment defects and obtain more efficient maintenance plans. This provides decision support for equipment upgrades, new product R&D or after-sales service enhancement.