CNC Intelligent Gateway Data Acquisition IoT Solution

As a crucial piece of production machinery and equipment, CNC machine tools cover almost the entire manufacturing industry.

 With the transformation and upgrading of China's manufacturing industry, there are higher requirements for the processing accuracy, production efficiency, and stability performance of CNC machine tools, especially high-end CNC machine tools, which are the core equipment for intelligent manufacturing.

Currently, most of China's high-end CNC machine tools rely on imports, with domestic brands still in a situation of fierce competition and focusing on the mid-to-low end market.

 Meanwhile, the profits are relatively high, posing increasingly severe challenges to the operations of CNC manufacturers. To enhance product value-added and market competitiveness, WideIOT provides an IoT solution based on CNC intelligent gateways.

1. Achieving Distributed Equipment Intelligent Management
   WideIOT's CNC intelligent gateway can connect to various machine tools for data acquisition and real-time communication, consolidating information such as machine tool status, working parameters, abnormal alarms, and geographical locations into the enterprise monitoring center platform.

    This allows for viewing and editing equipment numbers, models, customer affiliations, project affiliations, locations, purchase dates, and other information, establishing an online and transparent equipment management channel to intuitively understand changes in equipment assets.

2. Realizing Fault Monitoring and Intelligent Operation and Maintenance
   By setting alarm rules, automatic alarms are triggered when abnormal data is collected, with notifications sent via WeChat, SMS, email, etc.

    Simultaneously, maintenance work orders are generated, allowing online queries of work order responsible persons, processing progress, operation logs, customer feedback, and other information, enabling timely intervention and control to ensure timely equipment fault maintenance and avoid losses caused by production halts.

3. Implementing Production Monitoring and Data Analysis
   The CNC intelligent gateway can collect data such as temperature, pressure, and vibration within the machine tool and upload it to the IoT platform, enabling real-time production monitoring and visual data analysis. This allows for quickly understanding important information such as production efficiency, Overall Equipment Effectiveness (OEE), utilization rate, idle rate, and failure rate, facilitating scientific and reasonable decision-making to achieve process improvement and management upgrading.